Why a Trial Assembly Matters​ in Lantern Metal Frame Test

How to test the fidelity of the lantern metal frame?——Preliminary Assembly

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peacock lantern

From Idea to Reality: Making a Lantern Isn’t Easy!​

Before the lantern metal frame built, we know that creating a custom lantern is more complicated than it seems. First, we decide on the theme, then work on the design, and finally, we have to turn a 2D drawing into a real 3D lantern. This takes teamwork and careful work—especially when welding the metal frame. Every small part must match the design perfectly. But how do we make sure the final frame looks just like the plan? The answer: a trial assembly! This step helps us check if everything fits before the final build.

A Real Example: The Peacock Lantern Metal Frame Had Some Surprises

First Assembly of the Peacock Frame – Problems We Didn’t Expect

​1:Fitting the Tail Feathers​​: The design showed 12 tail feathers in the first layer, but fitting them all into a small space wasn’t easy. We had to place each one carefully before locking them in place.

peacock lantern
peacock lantern

2:Holding Up the Weight​​: The metal feathers were heavier than the peacock’s body! After adjusting them to match the design, we added a custom support frame (see picture) to keep everything steady.

3:​​Keeping Them Secure​​: We couldn’t just weld the feathers—they needed to be removable for shipping. So, we welded slightly bigger tubes where the feathers go, drilled holes, and used screws to lock them in. Double safety!

peacock lantern

Trial Assembly = Fewer Problems Later: Reach a Standard of Lantern Metal Frame

Our goal is simple: make sure the lantern looks exactly how the client imagined. By testing the frame early, we fix issues before they become big problems. That way, when the lantern lights up, it’s perfect!

For custom lantern projects or event collaborations, visit https://starslantern.com/ or follow our YouTube channel : @lanterncity, where you can know every detail of lanterns.

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